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Omron / Sentech FLV-BR21222 machine vision lighting
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Omron / Sentech FLV-BR21222 Bar Light

FLV-BR21222

The FLV-BR21222 is a bar (linear) light unit in Omron's FLV Series, offered in white (FLV-BR21222W), red (FLV-BR21222R, peak 635 nm) and blue (FLV-BR21222B, peak 465 nm) variants. It has an outside dimension of 212 x 22 mm with a 199 x 18 mm lighting area, a height of 16 mm, an aluminum-alloy case and a weight of about 140 g. The light is driven and dimmed through an Omron FLV-TCC camera-mount lighting controller, powered at 24 VDC (or 12 V supplied directly from the camera), with digital intensity control that supports continuous and trigger (strobe) lighting. Power consumption is 8.7 W for white and blue and 5.0 W for the red variant; an optional diffusion plate (FLVBR21222DF) and polarization plate are available.

Brand
Omron / Sentech
Lighting type
Bar (linear) light
Color / wavelength
White (also Red ~635 nm / Blue ~465 nm variants)
Available wavelengths
White (W), Red 635 nm (R), Blue 465 nm (B)
Mode
Continuous or trigger (strobe) lighting via controller, digital intensity control
Controller required
Yes - requires Omron FLV-TCC camera-mount lighting controller
Diffuser
Optional diffusion plate FLVBR21222DF (not included)
Supply voltage
24 VDC (or 12 V supplied from camera) via FLV-TCC controller
Power consumption
8.7 W (White/Blue); 5.0 W (Red)
Illuminated area
Lighting area 199 x 18 mm
Dimensions
Outside dimension 212 x 22 mm, height 16 mm
Weight
140 g

Technical overview

The FLV-BR21222 is a bar (linear) LED light from Omron's FLV series, built around a high-density LED array in a compact 212 x 22 mm aluminum-alloy housing only 16 mm tall, with an active lighting area of 199 x 18 mm and a weight of about 140 g. Its long, narrow emitting strip is the defining geometry: a bar light grazes or floods a wide rectangular band of the scene rather than illuminating a circular spot, which makes it the natural tool for elongated parts, moving web, conveyor lanes, and any field of view that is much wider than it is tall. Mounted at a shallow angle to the surface it produces directional grazing light that throws long shadows from scratches, dents, embossing, and edges; mounted more frontally it acts as a bright general illuminator for a strip-shaped region. Because the active area is a hard-edged line of LEDs, an optional FLVBR21222DF diffusion plate is offered to soften the source and even out hotspots when you need a smoother, more uniform wash, and a polarization plate is available to suppress specular glare on shiny or wet surfaces.

The unit is not self-driven: it requires an Omron FLV-TCC camera-mount lighting controller, which supplies and dims it and provides the link to the camera. Power is 24 VDC through the FLV-TCC, or 12 V supplied directly from the camera, and the controller delivers digital intensity control so brightness is set in software rather than by a potentiometer. Critically, the controller supports both continuous and trigger (strobe) operation: in continuous mode the bar runs as steady illumination for stationary or slow inspection, while in trigger/strobe mode it fires a short, repeatable pulse synchronized to each image. That strobe capability is what lets the bar freeze motion on a moving line, hold exposure consistent frame to frame, and protect LED life by only energizing during the actual capture window. Power consumption is modest at 8.7 W for the white and blue variants and 5.0 W for the red, so a single FLV-TCC channel comfortably drives it.

Color choice changes what the bar reveals. The white variant gives broadband illumination suited to color inspection and general-purpose imaging; the red variant (peak ~635 nm) penetrates and reflects well off many materials, often improving contrast on printed marks and reducing sensitivity to ambient light; and the blue variant (peak ~465 nm) delivers short-wavelength light that sharpens fine surface detail and edge contrast on metals and other reflective substrates. All three share the same mechanical footprint and the same FLV-TCC drive, so the wavelength can be selected purely on the imaging task without redesigning the fixture or wiring. The aluminum-alloy case acts as a heatsink for the LED array and keeps the assembly rigid and lightweight enough for camera-adjacent or gantry mounting in a vision cell.

Best for

  • Grazing-angle surface inspection of elongated parts: revealing scratches, dents, embossing and edge defects on long components by mounting the bar at a low angle to cast directional shadows
  • Wide web, sheet and conveyor-lane imaging where the field of view is much wider than it is tall and a circular ring or spot light would leave the strip unevenly lit
  • Print and code reading on labels and packaging, using the red 635 nm variant to lift contrast on printed text and codes for OCR/OCV and traceability tasks
  • Reflective metal and electronics/semiconductor surface inspection using the blue 465 nm variant to sharpen fine detail and edge contrast
  • High-speed line scanning of moving product, driven in trigger/strobe mode through the FLV-TCC controller to freeze motion and hold exposure consistent frame to frame

Selection notes

  • Budget for the FLV-TCC controller: this bar cannot be used standalone. It must be driven and dimmed by an Omron FLV-TCC camera-mount lighting controller, which also handles the continuous-versus-strobe mode and the digital intensity setting.
  • Confirm your power source: the controller expects 24 VDC, though 12 V can be supplied directly from the camera. Match the FLV-TCC channel rating to the 8.7 W (white/blue) or 5.0 W (red) draw of the variant you choose.
  • Pick the wavelength for the task, not the fixture: white for color/general imaging, red ~635 nm for print/code contrast and ambient-light immunity, blue ~465 nm for fine detail on reflective metals. All three variants share the same 212 x 22 mm body and wiring, so the decision is purely optical.
  • Plan the working angle and field shape around the bar geometry: the 199 x 18 mm active line suits wide rectangular fields and grazing-shadow techniques. For shorter or square fields, or full circumferential coverage, a single bar will under-light the edges and you may need multiple bars or a different geometry.
  • Add the optional diffusion plate (FLVBR21222DF) when the raw LED line produces hotspots or you need a softer, more uniform wash, and the polarization plate when specular glare on shiny or wet surfaces is washing out the image. Neither is included by default.

Specifications: General
BrandOmron / Sentech
Lighting typeBar (linear) light

Specifications: Interface
ConnectionLighting connecting cable/connector to FLV-TCC controller

Specifications: Optical
Color / wavelengthWhite (also Red ~635 nm / Blue ~465 nm variants)
Available wavelengthsWhite (W), Red 635 nm (R), Blue 465 nm (B)
DiffuserOptional diffusion plate FLVBR21222DF (not included)

Specifications: Electrical
ModeContinuous or trigger (strobe) lighting via controller, digital intensity control
Controller requiredYes - requires Omron FLV-TCC camera-mount lighting controller
Supply voltage24 VDC (or 12 V supplied from camera) via FLV-TCC controller
Power consumption8.7 W (White/Blue); 5.0 W (Red)
Driver technologyHigh-density LED array, controller-driven (digital intensity control)

Specifications: Geometry
Illuminated areaLighting area 199 x 18 mm

Specifications: Mechanical
DimensionsOutside dimension 212 x 22 mm, height 16 mm
Weight140 g
Housing materialAluminum alloy case

Frequently asked questions

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