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Omron / Sentech FLV-DB10181W machine vision lighting
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Omron / Sentech FLV-DB10181W Direct Back Light

FLV-DB10181W

The FLV-DB10181W is a member of Omron's FLV-DB direct back light family using a high-density white-LED array to produce a 101 mm x 81 mm uniform illuminated area in a square housing measuring 73 x 73 mm. It consumes 8.1 W and weighs approximately 200 g. The FLV lighting connects directly to Omron FH/FZ (Xpectia) vision controllers or dedicated FLV-TCC/FLV-ATC/3Z4S-LT IDGB strobe controllers, so a controller is required to drive the unit. It is intended for backlit outline applications such as dimensional measurement of machine parts, shape detection of electronic components and ICs, and dirt detection on films.

Brand
Omron / Sentech
Lighting type
Direct back light (backlight)
Color / wavelength
White LED
Controller required
Yes - driven by Omron vision controller or FLV-TCC/FLV-ATC/3Z4S-LT IDGB strobe controller
Illuminated area
73 x 73 mm
Dimensions
101 x 81 x 17 mm
Power consumption
8.1 W
Weight
200 g

Technical overview

The FLV-DB10181W is a direct back light, meaning its job is not to illuminate the surface of a part but to sit behind it and turn the part into a high-contrast silhouette. A high-density white-LED array fills a 73 x 73 mm uniform emitting window with even, diffuse light directed straight toward the camera. When an object is placed between this panel and the lens, the camera sees a dark outline against a bright, near-uniform field. That geometry is what makes back lighting the standard choice for edge-based measurement and shape work: edges become crisp transitions from saturated white to black, so subpixel edge detection, dimensional gauging, presence/absence and outline matching all become far more repeatable than they would be under front lighting, where surface texture, color and glare interfere. Because the part is read as an outline, surface finish and color are largely irrelevant, which is exactly the property you want for gauging machined parts or checking the body shape and lead pattern of ICs and electronic components.

The light source here is broadband white LED rather than a single narrow wavelength. For silhouette work that is the practical default: contrast at the edge comes from the part blocking light, not from a color interaction, so a white panel keeps the system flexible across monochrome and color cameras and across mixed part colors without committing you to a specific filter. If you later need to suppress ambient light or tighten edge contrast, the trade-off is that a white source gives you less room to band-pass filter than a monochromatic (for example red or blue) back light would; with white you rely more on the panel's own brightness and on shrouding stray light. The unit is compact and light, roughly 200 g in a slim, low-profile housing only about 17 mm thick, which lets it tuck into tight fixtures and conveyor gaps directly beneath the inspection point. At 8.1 W it is a modest electrical load, but it cannot be powered as a bare panel: this is a controller-driven light.

The FLV-DB10181W is part of Omron's FLV-DB family and is designed to connect directly to Omron FH/FZ (Xpectia) vision controllers or to dedicated FLV-TCC, FLV-ATC or 3Z4S-LT IDGB strobe controllers, so a controller is a required part of the system, not an optional accessory. Driving the light through one of these controllers is what lets you synchronize emission with image capture, hold a stable intensity, and run the panel in strobe mode timed to the camera exposure rather than burning it continuously. Practically, you mount the back light opposite the camera with the part passing through the gap between them, set the working distance so the part comfortably fits inside the illuminated field with margin around its edges, and wire the controller's strobe output to the camera trigger so each frame is exposed against a fully lit panel. Because it is an emitter rather than a sealed wash-down fixture, treat it as a standard machine-vision component for clean, indoor automation cells and protect it from direct fluid contact.

Best for

  • Dimensional measurement and gauging of machined parts on a bench or in-line, where the silhouette gives crisp, repeatable edges for subpixel width, length and diameter checks
  • Shape and outline detection of electronic components and ICs, verifying body geometry and lead patterns against a known profile in electronics assembly
  • Presence, orientation and outline verification of small molded or stamped parts moving through a tight conveyor gap, using the slim 17 mm-thick panel beneath the inspection point
  • Dirt and defect detection on transparent or translucent films, where contamination and pinholes show up as dark spots against the uniform backlit field
  • Packaging-line silhouette checks such as cap or component presence and shape consistency where part color and surface finish should not affect the result

Selection notes

  • Size the field to the part: the emitting area is 73 x 73 mm, so the largest object you can silhouette must fit inside that window with edge margin to spare; parts approaching or exceeding that footprint need a larger FLV-DB panel instead
  • Plan for a controller from the start - this light must be driven by an Omron FH/FZ (Xpectia) vision controller or an FLV-TCC, FLV-ATC or 3Z4S-LT IDGB strobe controller, so budget the controller and a strobe output wired to the camera trigger as part of the design, not as an add-on
  • Mount opposite the camera with the part in the gap, and choose the lens working distance and field of view so the part sits well within the lit area; back lighting is forgiving of surface but unforgiving of an object that overruns the panel edge
  • White LED keeps you flexible across mono and color cameras and mixed part colors, but it offers little to band-pass filter against ambient; if you need aggressive ambient rejection on the edge, consider a monochromatic back light plus a matching optical filter
  • It is a compact emitter (about 200 g, ~17 mm thick, 8.1 W), suited to clean indoor automation cells - shroud it from stray light for best edge contrast and keep it away from direct fluid or wash-down exposure

Specifications: General
BrandOmron / Sentech
Lighting typeDirect back light (backlight)

Specifications: Optical
Color / wavelengthWhite LED

Specifications: Electrical
Controller requiredYes - driven by Omron vision controller or FLV-TCC/FLV-ATC/3Z4S-LT IDGB strobe controller
Power consumption8.1 W

Specifications: Geometry
Illuminated area73 x 73 mm

Specifications: Mechanical
Dimensions101 x 81 x 17 mm
Weight200 g

Frequently asked questions

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