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DCM Sistemes BKL0504B machine vision lighting
  • Rosepetal compatible
  • Recommended by AIS Vision

DCM Sistemes BKL0504B Area Backlight

BKL0504B

The BKL0504B is a posterior diffuse LED backlight (52 x 55 x 22 mm, 40 x 50 mm active surface, 85 g, IP40) used for profile/edge inspection, dimensional measurement and bright-field creation by emphasizing light-dark contrast. It runs on 24 VDC and is available in multiple wavelengths (470 nm blue, 525 nm green, 630 nm red, 850 nm IR, white and RGB); the white continuous variant draws about 0.7 W. Standard versions use a 2P male chassis connector (Type C continuous / Type S strobe, VCB power cable), while iBlueDrive intelligent versions such as the BKL0504B-W00i integrate the strobe controller and use a 3P aerial inline connector (VCC cable), supporting continuous, powered and strobe/overdrive modes up to 600 percent. The anodized aluminium housing operates from 0 to 40 C.

Brand
DCM Sistemes
Lighting type
Backlight (area, posterior diffuse)
Color / wavelength
White (also 470 blue / 525 green / 630 red / 850 IR / RGB available)
Mode
Continuous (Type C); Strobe (Type S) and iBlueDrive overdrive variants available
Controller required
No external controller required (Type C continuous; iBlueDrive 'i' integrates the controller)
Diffuser
Diffuse emission (posterior diffuse backlight)
IP rating
IP40 (IP65 modifier available)
Illuminated area
Active surface 40 x 50 mm
Emission angle
Diffuse
Available wavelengths
470 nm blue, 525 nm green, 630 nm red, 850 nm IR, white (W00), RGB
Driver technology
iBlueDrive integrated controller (intelligent 'i' versions); continuous/strobe standard versions
Power consumption
0.7 W (white continuous -W00C); e.g. 1.4 W at 470 nm; iBlueDrive -W00i 3.8 W [17 W overdrive / 3 W continuous]

Technical overview

The BKL0504B is a posterior diffuse LED backlight, not a front light: its job is to sit behind the part so the camera sees a dark silhouette against a bright, evenly-lit field. The active emitting surface measures 40 x 50 mm, which sets a hard ceiling on usable part size - the feature you want to silhouette (an edge, a hole, a thread, a pin pitch) must fall comfortably inside that 40 x 50 mm window with margin for placement tolerance. Because emission is diffuse rather than directional, the panel washes the back of the part with light from a wide range of angles, which is exactly what you want for clean edge transitions: diffuse backlighting suppresses the bright fringing and refraction halos you get from a collimated source, giving you the crisp light-dark boundary that subpixel edge and dimensional algorithms rely on.

Wavelength is selectable, and the choice is the main image-quality lever on this fixture. The default white (W00) variant is the general-purpose option and draws only about 0.7 W in continuous mode, so it runs cool and can be left on indefinitely. For demanding metrology, monochromatic options exist - 470 nm blue, 525 nm green and 630 nm red - and on a monochrome camera a shorter wavelength such as blue generally yields sharper, less diffraction-limited edges; 850 nm IR is available where you need to see through certain materials or ignore visible-spectrum surface markings. The 470 nm variant draws more power (about 1.4 W), a normal trade-off for the higher-energy LEDs. An RGB variant is also offered if you need to switch effective wavelength in software. Pair any monochromatic version with a matching bandpass filter on the lens and a monochrome camera to reject ambient light and maximize silhouette contrast.

Driving and integration come in two flavors. Standard Type C is continuous and needs no external controller - feed it 24 VDC (+/-3%) through the 2P male chassis connector and VCB cable and it simply stays on, the simplest possible install. Type S is the strobe version for synchronized flash, and the iBlueDrive intelligent variant (e.g. BKL0504B-W00i) builds the strobe controller into the fixture itself, accepts a wider 24 VDC +/-8% supply over a 3P aerial inline connector (VCC cable), and supports continuous, powered and strobe/overdrive modes up to 600 percent for brief high-intensity pulses on fast lines. The housing is anodized aluminium for heat dissipation, weighs 85 g, fits a 52 x 55 x 22 mm envelope, and is rated IP40 - adequate for clean, dry enclosed cells but not for washdown or dusty environments unless you order the IP65 modifier. Operating range is 0 to 40 C (storage 0 to 60 C), so keep it out of hot ovens and direct process heat.

Best for

  • Silhouette-based dimensional measurement of small parts (gauging diameters, gaps, hole positions, thread pitch) where the feature fits inside the 40 x 50 mm emitting window
  • Edge and profile inspection - presence/absence, completeness and outline checks where a clean light-dark boundary drives subpixel edge detection
  • Backlit inspection of pins, connectors and small electronic components on the back side, using blue (470 nm) with a mono camera for the sharpest edges
  • Transparent or translucent packaging checks (fill level, seal outline, blister contour) where diffuse transmitted light reveals contours visible-light front lighting would miss
  • High-speed line inspection using the Type S strobe or iBlueDrive overdrive (up to 600%) variant to freeze motion with a short, bright flash synchronized to the camera trigger

Selection notes

  • Size your part to the light, not the reverse: the 40 x 50 mm active surface is the usable silhouette area, so leave placement-tolerance margin - features near the panel edge lose even illumination. For larger parts you need a bigger backlight or a tiled array.
  • Decide continuous vs strobe up front because it changes the part number, connector and wiring. Type C continuous (2P chassis, VCB cable, no controller) is simplest; Type S or the iBlueDrive 'i' version (3P aerial connector, VCC cable, integrated controller) is required for synchronized strobe/overdrive on moving product.
  • Match wavelength to the task and the camera: monochromatic blue (470 nm) sharpens edges for metrology on a mono camera; white (W00) is the low-power (~0.7 W) general default; 850 nm IR is for materials that need near-infrared transmission. Add a matching lens filter to lock out ambient light.
  • Confirm the supply tolerance for your driver: Type C/S expect 24 VDC at +/-3%, while iBlueDrive tolerates +/-8%. Budget the higher current and power of the overdrive variant (iBlueDrive -W00i ~3.8 W nominal, up to 17 W in overdrive) versus 0.7 W for white continuous.
  • Check the environment against IP40 and 0-40 C: this rating suits clean, dry, enclosed vision cells. For washdown, dust or splash exposure specify the IP65 modifier, and keep the fixture away from process heat sources.

Specifications: General
BrandDCM Sistemes
Lighting typeBacklight (area, posterior diffuse)

Specifications: Interface
Connection2P male chassis connector (Type C/S, VCB cable); iBlueDrive: 3P aerial male inline connector (VCC cable)

Specifications: Optical
Color / wavelengthWhite (also 470 blue / 525 green / 630 red / 850 IR / RGB available)
DiffuserDiffuse emission (posterior diffuse backlight)
Emission angleDiffuse
Available wavelengths470 nm blue, 525 nm green, 630 nm red, 850 nm IR, white (W00), RGB

Specifications: Electrical
ModeContinuous (Type C); Strobe (Type S) and iBlueDrive overdrive variants available
Controller requiredNo external controller required (Type C continuous; iBlueDrive 'i' integrates the controller)
Driver technologyiBlueDrive integrated controller (intelligent 'i' versions); continuous/strobe standard versions
Power consumption0.7 W (white continuous -W00C); e.g. 1.4 W at 470 nm; iBlueDrive -W00i 3.8 W [17 W overdrive / 3 W continuous]
Supply voltage24 VDC (Type C/S: +24V +/-3%; iBlueDrive: +24V +/-8%)

Specifications: Environment
IP ratingIP40 (IP65 modifier available)
Operating temperature0 to 40 C (storage 0 to 60 C)

Specifications: Geometry
Illuminated areaActive surface 40 x 50 mm

Specifications: Mechanical
Housing materialAnodized aluminium
Dimensions52 x 55 x 22 mm
Weight85 g

Frequently asked questions

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