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DCM Sistemes PRL0802A machine vision lighting
  • Rosepetal compatible
  • Recommended by AIS Vision

DCM Sistemes PRL0802A Line Light Projector

PRL0802A

The PRL0802A is a compact, fixed-format member of DCM Sistemes' PRL line-light projector standard series, built in a black anodized aluminium housing measuring 95 x 47 x 52 mm and weighing 270 g with 6 high-intensity LEDs. It produces a narrow projected line of light ideal for linear (line-scan) cameras and, with matrix cameras, for dark-field/low-angle illumination that highlights small reliefs and cracks. It runs on 24 VDC (+/-3 percent) in continuous mode via a 2-pin chassis connector, carries an IP40 rating, and is rated for 0-40 C operation with a recommended working distance below 150 mm. The unit is available in Blue 470 nm, Green 525 nm, Red 630 nm, IR 850 nm and White (W00) variants, identified by the wavelength suffix (e.g. PRL0802A-850C for IR 850 nm continuous).

Brand
DCM Sistemes
Lighting type
Bar / line light projector (linear projector)
Color / wavelength
Available in White (W00), Blue 470 nm, Green 525 nm, Red 630 nm, IR 850 nm
Available wavelengths
White (W00), Blue 470 nm, Green 525 nm, Red 630 nm, IR 850 nm
Mode
Continuous
Working distance
Recommended working distance < 150 mm
Controller required
No external controller required (direct 24 VDC drive)
IP rating
IP40
Emission angle
Narrow projected line of light
Power consumption
~18-30 W depending on color (series consumption guide: 30 W white/blue/green, 22 W red, 18 W IR)
Supply voltage
24 VDC +/-3%
Connection
2-pin chassis connector (BN = +24 V, BU = 0 V)

Technical overview

The PRL0802A is a fixed-format line light projector from DCM Sistemes' PRL standard series, built to throw a single intense, narrow stripe of light through a 79 mm light window rather than to flood a scene evenly. Six high-intensity LEDs sit behind projection optics in a black anodized aluminium body measuring 95 x 47 x 52 mm and weighing only 270 g, so it integrates as a compact slim bar that can be clamped close to the conveyor or web. Because the optics concentrate output into a narrow projected line, the recommended working distance is short: below 150 mm. That geometry is the whole point of the unit. Position it square-on and the bright line aligns with the sensor row of a line-scan camera; tilt it to graze the surface and the same concentrated line becomes a low-angle dark-field source that rakes across the part, throwing scratches, cracks and small surface reliefs into high relief while leaving the flat, defect-free background dark.

Electrically the projector is deliberately simple. It runs directly on 24 VDC (+/-3%) in continuous mode with no external controller, wired through a 2-pin chassis connector (BN/brown = +24 V, BU/blue = 0 V). That means it drops onto a standard machine 24 V rail and turns on with the cell, removing the cost, panel space and timing logic of a dedicated lighting controller. The trade-off is that this model uses a direct continuous LED drive with no iBlueDrive or hardware strobe, so for line-scan work you control effective exposure through the camera's line rate and integration time rather than by pulsing the light. Power draw depends on colour, from roughly 18 W on the IR variant up to about 30 W on white, blue and green, with red around 22 W; budget supply and any heat dissipation around the higher figure if you choose the brighter visible colours. The IP40 rating, 0 to 40 C operating window (0 to 60 C storage) place this as a clean, climate-controlled-line product rather than a washdown or hot-zone fixture.

Wavelength is selected by suffix, and that choice does most of the imaging work. The unit ships as White (W00) for true-colour and broadband capture, Blue 470 nm and Green 525 nm for finer detail and contrast on appropriately coloured or textured surfaces, Red 630 nm as an efficient general-purpose monochrome option, and IR 850 nm where you need to see through certain inks or coatings and suppress ambient visible light. The part number encodes the choice (for example PRL0802A-850C for IR 850 nm continuous). Pair a monochrome line-scan camera with the matching narrow-band colour and a band-pass filter and you get a clean, high-contrast single-line image; pair the white variant with a colour camera for print and label verification. For matrix (area-scan) cameras the same fixture serves as a low-angle dark-field bar to expose surface defects that disappear under flat front lighting.

Best for

  • Illuminating the imaged line of a line-scan (linear) camera for continuous web or conveyor inspection of print, film, foil and sheet goods
  • Low-angle dark-field inspection with area-scan cameras to reveal scratches, cracks and small surface reliefs on metal and electronic parts
  • Surface and defect inspection where grazing light must separate texture or relief from a flat background
  • Print and label verification using the White (W00) variant with a colour line-scan or matrix camera
  • IR (850 nm) inspection that needs to suppress ambient visible light or see past surface colour and certain inks

Selection notes

  • Mount close: the optics are designed for a recommended working distance below 150 mm, so plan a fixture that holds the bar near the part; placing it far back loses the concentrated line and the intended contrast.
  • The 79 mm light window sets the usable lit line length. For wider line-scan fields of view you must tile multiple units or step up to a longer projector in the PRL series.
  • This model is continuous-only with direct 24 VDC drive and no controller or hardware strobe (no iBlueDrive); control effective brightness via camera line rate and integration time, and confirm your 24 V supply tolerates +/-3% and the per-colour draw (up to ~30 W on white/blue/green).
  • Choose the wavelength as an imaging decision, not a preference: 470/525/630 nm for visible contrast and filtering, IR 850 nm for ambient rejection, White (W00) for colour fidelity. Add a matching band-pass filter on the camera to lock in contrast.
  • IP40 and a 0 to 40 C operating range mean this suits clean, temperature-controlled lines; it is not specified for washdown, dusty or hot environments without added protection.

Specifications: General
BrandDCM Sistemes
Lighting typeBar / line light projector (linear projector)

Specifications: Interface
Connection2-pin chassis connector (BN = +24 V, BU = 0 V)

Specifications: Optical
Color / wavelengthAvailable in White (W00), Blue 470 nm, Green 525 nm, Red 630 nm, IR 850 nm
Available wavelengthsWhite (W00), Blue 470 nm, Green 525 nm, Red 630 nm, IR 850 nm
Working distanceRecommended working distance < 150 mm
Emission angleNarrow projected line of light

Specifications: Electrical
ModeContinuous
Controller requiredNo external controller required (direct 24 VDC drive)
Power consumption~18-30 W depending on color (series consumption guide: 30 W white/blue/green, 22 W red, 18 W IR)
Supply voltage24 VDC +/-3%
Driver technologyDirect 24 VDC continuous LED drive (no iBlueDrive on this model)

Specifications: Environment
IP ratingIP40
Operating temperature0 to 40 C operating (0 to 60 C storage)

Specifications: Mechanical
Housing materialBlack anodized aluminium
Dimensions95 x 47 x 52 mm
Weight270 g

Frequently asked questions

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