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Basler a2A2840-67g5m machine vision camera
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  • Recommended by AIS Vision

Basler ace 2 R a2A2840-67g5mBAS

a2A2840-67g5m

The Basler ace 2 a2A2840-67g5mBAS is a compact industrial area scan camera using the Sony IMX546 progressive scan CMOS sensor with a 2/3" format (11 mm diagonal) and 2.74 µm square pixels. It interfaces via 5GigE (NBASE-T, supporting 100 Mbit/s through 5 Gbit/s Ethernet) and complies with GigE Vision V2 and GenICam standards. The camera achieves up to 67 fps at full 2840 x 2840 resolution (71.2 fps in Performance bandwidth mode), with global shutter, 70 dB dynamic range, and pixel bit depths of 8, 10, or 12 bits. It is housed in a compact 55.5 x 29 x 29 mm C-mount box body rated IP30, powered at 12–24 VDC consuming approximately 5.3 W.

Brand
Basler
Camera type
Area Scan
Interface
5GigE (NBASE-T; also supports 100M/1G/2.5G)
Resolution
8 MP
Horizontal resolution
2840 × 2840 px
Mono / color
Monochrome
Sensor manufacturer
Sony Pregius S
Sensor model
Sony IMX546-AAMJ-C
Shutter
Global Shutter
FPS
67 fps (71.2 fps in Performance mode)
Mount
C-mount
Sensor size
2/3" (11 mm diagonal, 7.78 × 7.78 mm)

Technical overview

The Basler a2A2840-67g5m is built around Sony's IMX546 Pregius S global shutter progressive scan CMOS sensor, delivering 8 megapixels in a 2/3" optical format (7.78 × 7.78 mm active area, 11 mm diagonal) at a 2.74 µm pixel pitch. The perfectly square 2840 × 2840 pixel array is unusual in the GigE camera market and pays dividends on inspection tasks where the field of view is inherently symmetric: wafer maps, circular substrates, round PCB panels, and cap-seal checks all map cleanly without wasting sensor real estate. The global shutter captures all pixels simultaneously with no row-skew, meaning fast-moving parts on a conveyor or vibrating assemblies are frozen geometrically accurately — a prerequisite for any dimensional measurement or character-recognition task where distortion from a rolling shutter would introduce systematic error.

The 5GigE NBASE-T interface is the defining infrastructure advantage of this model. The camera negotiates automatically at 100 Mbit/s, 1 GbE, 2.5 GbE, or 5 GbE, depending on the switch port or NIC available, which means it can be dropped into an existing GigE infrastructure at reduced frame rate during commissioning and upgraded to full 5 Gbit/s bandwidth later without a cable change. At full 5 Gbit/s link speed the camera delivers 67 fps at the full 2840 × 2840 resolution (71.2 fps in Performance bandwidth mode). Compliance with GigE Vision V2 and GenICam means it integrates into any GigE Vision-compliant SDK with no proprietary driver burden. Power arrives over a separate M8 I/O connector at 12–24 VDC, consuming 5.3 W, keeping cabling simple without requiring Power-over-Ethernet infrastructure.

For installation design, the 2/3" C-mount format is the key lens-selection constraint. The 7.78 mm sensor diagonal is well within the image circle of any lens rated for 2/3" or larger, but lenses rated only for 1/1.8" or smaller will vignette. The monochrome sensor (no Bayer array) preserves full spatial resolution across the pixel array for fine-texture or edge-based inspection. Pixel bit depth is selectable at 8, 10, or 12 bits, supporting a range of quantisation requirements. The 70 dB dynamic range accommodates scenes with moderate contrast variation without HDR bracketing. Lighting can be continuous or strobed: the camera's trigger input (via the M8 I/O connector) supports hardware triggering for precisely timed strobe pulses. The IP30 housing and −10 to +50 °C operating range suit climate-controlled manufacturing environments; for harsher wash-down or outdoor conditions a supplementary housing is required. The compact 55.5 × 29 × 29 mm body fits constrained machine frames.

Best for

  • High-throughput surface and defect inspection on parts that move at speed — global shutter eliminates rolling-shutter smear at 67 fps, and 8 MP resolution supports large fields of view without sacrificing defect-detection pixel density.
  • Dimensional measurement of circular or square substrates such as semiconductor wafers, battery electrode sheets, and round pharmaceutical blister packs, where the square 2840 × 2840 array maps the part boundary without pixel waste or aspect-ratio compensation.
  • Industrial OCR/OCV and 2D/DM code reading on packaging lines where high character density and fast conveyor speeds both apply — global shutter freezes text geometry and 8 MP resolution resolves fine print at line speeds that would blur a rolling-shutter camera.
  • Robot guidance and bin-picking in automated assembly where the 5GigE link provides high-bandwidth image transfer over standard structured cabling, and global shutter captures arm-mounted or scene-mounted views without motion artefact.
  • Pharmaceutical and medical-device visual inspection requiring monochrome sensitivity and a 70 dB dynamic range to reveal subtle surface anomalies, label print quality, and fill-level checks in a compact 55.5 × 29 × 29 mm camera body that fits constrained machine frames.

Selection notes

  • Lens must cover the 2/3" (11 mm diagonal) image circle — verify the lens data sheet explicitly states 2/3" or larger coverage; a 1/1.8" or 1/2" rated lens will vignette the corners of this sensor.
  • Network infrastructure must support 5GigE (NBASE-T) at the NIC or managed-switch port to realise the 67 fps full-resolution rate; the camera auto-negotiates down to lower link speeds on legacy hardware, which may be acceptable for slower lines but should be budgeted in the design phase.
  • The IP30 ingress protection rating provides no defence against liquids or dust beyond finger-probing protection — applications in wash-down, high-dust, or outdoor environments require an external enclosure or a camera with a higher IP rating.
  • Pixel bit depth is selectable at 8, 10, or 12 bits; 12-bit mode increases per-frame data size by 50 % relative to 8-bit and will reduce sustainable frame rate over a given link speed — factor this into bandwidth and storage calculations if grey-level quantisation is critical.
  • Power is supplied via the M8 I/O connector at 12–24 VDC (5.3 W); the camera does not support Power over Ethernet (PoE), so a separate power run or DIN-rail supply must be included in the panel design alongside the Ethernet cable.

Specifications: General
BrandBasler
Camera typeArea Scan

Specifications: Sensor
Resolution8 MP
Horizontal resolution2840 × 2840 px
Mono / colorMonochrome
Sensor manufacturerSony Pregius S
Sensor modelSony IMX546-AAMJ-C
ShutterGlobal Shutter
Sensor size2/3" (11 mm diagonal, 7.78 × 7.78 mm)
Pixel size2.74 µm

Specifications: Performance
FPS67 fps (71.2 fps in Performance mode)

Specifications: Interface
Interface5GigE (NBASE-T; also supports 100M/1G/2.5G)
ProtocolsGigE Vision V2, GenICam

Specifications: Optics
MountC-mount

Specifications: Electrical
Power12–24 VDC via M8 I/O connector
Power consumption5.3 W

Specifications: Environment
IP ratingIP30
Operating temperature-10 to +50 °C

Specifications: Mechanical
Dimensions55.5 × 29 × 29 mm
Weight100 g (Basler product page and shop)
Housing materialBox

Frequently asked questions

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