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Basler acA4096-40um / acA4096-40uc machine vision camera
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Basler ace acA4096-40um / acA4096-40uc

acA4096-40um

The acA4096-40um and acA4096-40uc are part of the Basler ace L USB 3.0 camera family, built around the Sony IMX255 1-inch format CMOS sensor with a 3.45 µm pixel pitch and global shutter. Both models deliver 9 MP (4096 x 2168 px) resolution at 42 fps over USB 3.0 (SuperSpeed, 5 Gbit/s) and comply with the USB3 Vision and GenICam standards. The mono variant (acA4096-40um) has a typical quantum efficiency of 70%, dynamic range of 72.8 dB, and SNR of 40.2 dB. Both cameras feature a compact 35.8 x 40 x 30 mm box housing with a C-mount lens interface and are powered entirely via the USB 3.0 interface.

Brand
Basler
Camera type
Area Scan
Interface
USB 3.0 (SuperSpeed, 5 Gbit/s)
Resolution
9 MP
Horizontal resolution
4096 x 2168 px
Mono / color
Mono (acA4096-40um) / Color (acA4096-40uc)
Sensor manufacturer
Sony Pregius
Sensor model
Sony IMX255
Shutter
Global Shutter
FPS
42.7 fps (per technical docs; 42 fps per product page)
Mount
C-mount
Sensor size
1" (14.13 mm × 7.45 mm, diagonal 15.97 mm)

Technical overview

The Basler acA4096-40um and acA4096-40uc are built around the Sony IMX255, a 1-inch format global shutter CMOS sensor from the Pregius series. The 1-inch optical format (14.13 mm × 7.45 mm active area, 15.97 mm diagonal) is a key design consideration: it demands C-mount lenses that are rated for at least 1-inch image circles, which rules out budget lenses designed for smaller 2/3-inch or 1/2-inch formats. The 3.45 µm pixel pitch is fine enough to resolve small details without oversampling, and the 4096 × 2168 pixel array yields a near-17:9 aspect ratio that maps well onto wide conveyor scenes or panoramic inspection fields. At full resolution the camera delivers 42 fps over USB 3.0 SuperSpeed (5 Gbit/s), which is sufficient for most continuous-motion inspection lines running at moderate belt speeds — an installer can expect roughly one frame every 24 ms with no ROI reduction needed.

Global shutter operation is the defining feature for motion-sensitive deployments. Unlike rolling shutter sensors, the IMX255 captures all pixels simultaneously, so parts moving on a conveyor, vibrating fixtures, or robot-mounted targets produce no skew or jello artifacts regardless of exposure timing. The mono variant (acA4096-40um) measures a typical quantum efficiency of 70%, a dynamic range of 72.8 dB, and an SNR of 40.2 dB — figures that reflect the Pregius generation's well-regarded sensitivity and low-noise floor. These numbers mean the camera can be used with shorter exposures (reducing motion blur on fast parts) while still maintaining adequate signal on surfaces lit with moderate illumination. The color variant (acA4096-40uc) trades some per-channel sensitivity for Bayer-array color capture, suited to applications where hue discrimination matters more than ultimate light efficiency. Both variants are powered entirely through the USB 3.0 cable at 3.6 W, eliminating the need for a separate power supply — a practical advantage for compact or portable inspection stations.

The compact 35.8 × 40 × 30 mm box housing weighing 130 g integrates straightforwardly into standard machine-vision mounting brackets without adding significant moment arm to gantry or robot installations. The C-mount lens interface is the industry standard for this resolution and format class, giving access to a wide ecosystem of fixed-focal, telecentric, and macro lenses. USB3 Vision and GenICam compliance means the camera is natively supported by all major machine-vision SDKs that implement a USB3 Vision GenTL producer — including Basler's own pylon SDK and any other GenICam-compliant framework — without custom drivers. The 0–50 °C operating temperature covers most indoor industrial environments, though high-ambient installations (near ovens, welding cells) should verify thermal headroom. The housing provides no rated IP protection from the published specs; installations near cutting fluid mist, wash-down zones, or heavy particulate should use an appropriate enclosure.

Best for

  • High-resolution surface and cosmetic defect inspection on flat parts (PCBs, battery cells, pharmaceutical blister packs) where 9 MP coverage eliminates the need for multiple lower-resolution cameras.
  • Dimensional measurement and gauging tasks — such as connector pitch verification, label placement, or cap torque confirmation — where fine 3.45 µm pixels provide sub-pixel interpolation accuracy across wide fields of view.
  • OCR/OCV and 1D/2D code reading on product labels or direct-part marks (DPM) where high pixel density ensures legible character capture at practical working distances without additional magnification.
  • Robot guidance and pick-and-place applications requiring distortion-free, motion-artifact-free images of parts at arbitrary orientations, where the global shutter prevents positional errors caused by sequential-row capture.
  • Packaging line inspection combining label verification, fill-level checks, and seal integrity assessment in a single camera station, leveraging the wide 4096-pixel horizontal span to cover full package width.

Selection notes

  • Lens image-circle compatibility is mandatory: the 1-inch (15.97 mm diagonal) sensor requires C-mount lenses explicitly rated for 1-inch format. Using a 2/3-inch or smaller lens will produce darkened or vignetted corners across a significant portion of the 4096 × 2168 array, degrading inspection accuracy at image edges.
  • USB cable length limits apply at USB 3.0 SuperSpeed: reliable operation typically requires cables of 3–5 m without an active repeater. Installations where the camera is more than 5 m from the host PC should plan for an industrial USB 3.0 active extension cable or a USB 3.0-to-fiber converter to avoid packet loss at 5 Gbit/s.
  • The 3.6 W power draw is delivered entirely through the USB port. Verify that the host PC's USB 3.0 controller or hub can supply the required current reliably. Passive USB hubs and some laptop ports may fall short under sustained operation.
  • For inspection tasks requiring sub-pixel measurement accuracy, lens distortion and chromatic aberration characteristics should be validated against the full 4096-pixel span. The wide 1-inch format amplifies barrel or pincushion distortion visible only at image edges; telecentric lenses or well-characterised fixed-focal lenses with software distortion correction are recommended for metrology applications.
  • The 0–50 °C operating temperature range covers standard factory environments, but the housing provides no rated IP protection from the published specs. Installations near cutting fluid mist, wash-down zones, or heavy particulate should use an appropriate enclosure or specify a lens with a sealed front element, and confirm that the camera body itself is adequately protected.

Specifications: General
BrandBasler
Camera typeArea Scan

Specifications: Sensor
Resolution9 MP
Horizontal resolution4096 x 2168 px
Mono / colorMono (acA4096-40um) / Color (acA4096-40uc)
Sensor manufacturerSony Pregius
Sensor modelSony IMX255
ShutterGlobal Shutter
Sensor size1" (14.13 mm × 7.45 mm, diagonal 15.97 mm)
Pixel size3.45 µm × 3.45 µm

Specifications: Performance
FPS42.7 fps (per technical docs; 42 fps per product page)

Specifications: Interface
InterfaceUSB 3.0 (SuperSpeed, 5 Gbit/s)
ProtocolsUSB3 Vision, GenICam

Specifications: Optics
MountC-mount

Specifications: Electrical
PowerVia USB 3.0 interface
Power consumption3.6 W

Specifications: Environment
Operating temperature0 – 50 °C

Specifications: Mechanical
Dimensions35.8 × 40 × 30 mm
Weight130 g
Housing materialBox

Frequently asked questions

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