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Basler boA4096-180cm machine vision camera
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  • Recommended by AIS Vision

Basler boost boA4096-180cm

boA4096-180cm

The boA4096-180cm belongs to Basler's boost product line and uses the Sony IMX535 progressive scan CMOS sensor in a 1/1.1" format, achieving 4096 x 3000 pixel resolution at up to 181 fps over dual CXP-12 links (up to 25 Gbps aggregate). The global shutter ensures distortion-free capture of fast-moving objects, and the camera supports 8-, 10-, and 12-bit pixel depth with 70 dB dynamic range. Power can be supplied via Power over CoaXPress (PoCXP) or an external 24 VDC auxiliary supply, and the camera is GenICam and CoaXPress 2.0 compliant. The compact 45 x 80 x 80 mm box housing accepts interchangeable C-, F-, and M42-mount lens adapters and carries IP30 ingress protection.

Brand
Basler
Camera type
Area Scan
Interface
CoaXPress 2.0 (CXP-12), 2x channels
Resolution
12 MP
Horizontal resolution
4096 x 3000 px
Mono / color
Monochrome
Sensor manufacturer
Sony Pregius S
Sensor model
Sony IMX535-AAMJ-C
Shutter
Global Shutter
FPS
181.06 fps (per technical docs, 2x CXP-12)
Mount
C-mount, F-mount, M42x0.75, M42x1 (interchangeable adapters)
Sensor size
1/1.1" (11.2 x 8.2 mm)

Technical overview

The Basler boA4096-180cm is built around the Sony IMX535 Pregius S sensor in a 1/1.1" format (11.2 x 8.2 mm active area), delivering 4096 x 3000 pixels at a 2.74 µm pixel pitch — a combination that packs 12 megapixels into a relatively compact optical format. The global shutter architecture captures the entire frame simultaneously, which is essential when inspecting parts on a moving conveyor or tracking fast robot motion: there is no rolling-shutter skew, no object deformation, and no need to freeze the line to take a clean image. The 70 dB dynamic range is sufficient to hold detail in both specular highlights and shadowed recesses on the same frame, a common demand in metal and automotive surface inspection where mixed matte and reflective surfaces appear together.

At full 4096 x 3000 resolution the camera streams up to 181 fps over its dual CoaXPress 2.0 (CXP-12) link — 25 Gbps aggregate — which means it can sustain inspection rates that would saturate a GigE or USB3 camera many times over. Two CXP-12 coax cables carry both data and, via Power over CoaXPress (PoCXP), camera power without additional power wiring, simplifying cable management on large factory lines. An alternative 24 VDC external auxiliary supply is also supported. The camera is GenICam-compliant, so it integrates directly into any standards-based vision framework without vendor-specific adaptors.

The 45 x 80 x 80 mm box housing accepts interchangeable C-mount, F-mount, M42x0.75, and M42x1 lens adapters, giving installers full freedom to pair the 1/1.1" sensor with high-resolution C-mount lenses for close-range inspection or with large-format F-mount or M42 telecentric and macro glass for dimensional gauging over wider fields of view. At 2.74 µm pixels and 4096 columns, the sensor demands lenses that resolve well beyond 100 lp/mm at the image plane to avoid being the limiting factor in measurement accuracy. Power consumption is 12 W and the operating range is 0–50 °C; IP30 ingress protection suits controlled factory environments but is not appropriate for wash-down or outdoor use without an enclosure.

Best for

  • High-throughput surface defect inspection on flat or curved parts — electronics PCBs, battery electrode sheets, metal stampings, and automotive body panels — where 12 MP detail is needed at line speeds that exceed what slower cameras can sustain at full resolution.
  • Dimensional measurement and gauging of small parts on moving pallets or robot-held fixtures, exploiting the global shutter to eliminate positional blur and the high pixel count to resolve fine features across a wide field without mosaicking multiple cameras.
  • Semiconductor wafer and substrate inspection tasks that require fine spatial resolution and the dynamic range to detect both particle contamination and pattern defects in the same acquisition.
  • High-speed packaging inspection — label print quality, fill-level verification, or code reading on blister packs and cartons — where 100+ fps is necessary to keep pace with modern form-fill-seal equipment without reducing line speed.
  • Robot guidance and bin-picking applications where the global shutter captures moving robot arms without distortion and the 12 MP image provides enough structural detail for precise 3-D pose estimation with a single camera.

Selection notes

  • Lens selection is critical: the 1/1.1" (11.2 x 8.2 mm) sensor is larger than the C-mount nominal 2/3" image circle, so C-mount lenses must be rated for at least 1" or ideally 4/3" coverage, otherwise significant corner vignetting and resolution falloff will degrade the outer columns. F-mount and M42 adapters open access to larger-format industrial and telecentric lenses when the full sensor area must be used at consistent MTF.
  • CoaXPress 2.0 requires a CXP-12 frame grabber with at least two channels — verify grabber compatibility before procurement. PoCXP eliminates a separate power run to the camera, but the grabber's PoCXP power budget must accommodate the camera's 12 W draw; check grabber datasheets for per-port power limits before assuming PoCXP alone is sufficient.
  • At 181 fps and 12-bit pixel depth the sustained data rate approaches 25 Gbps; the host PC must be sized accordingly — an NVMe storage array or in-memory processing pipeline is typically required to avoid frame drops when recording or processing every frame. For pure inference workloads, GPU processing or FPGA-based grabber pre-processing can relieve the CPU.
  • IP30 protection means the camera is not sealed against dust or liquids. If the installation environment involves coolant mist, metalworking swarf, or cleaning spray, a sealed IP65/IP67 protective housing around the camera is mandatory to protect the sensor and electronics.
  • The 2.74 µm pixel pitch combined with the 1/1.1" format positions this sensor in a demanding regime: diffraction-limited optics are needed at small apertures, and depth of field at close working distances is shallow. Lighting must be bright enough to allow short exposure times that freeze motion at 181 fps — continuous LED illumination at this frame rate typically requires a strobe controller to boost instantaneous intensity and maintain thermal stability.

Specifications: General
BrandBasler
Camera typeArea Scan

Specifications: Sensor
Resolution12 MP
Horizontal resolution4096 x 3000 px
Mono / colorMonochrome
Sensor manufacturerSony Pregius S
Sensor modelSony IMX535-AAMJ-C
ShutterGlobal Shutter
Sensor size1/1.1" (11.2 x 8.2 mm)
Pixel size2.74 x 2.74 µm

Specifications: Performance
FPS181.06 fps (per technical docs, 2x CXP-12)

Specifications: Interface
InterfaceCoaXPress 2.0 (CXP-12), 2x channels
ProtocolsGenICam, CoaXPress 2.0

Specifications: Optics
MountC-mount, F-mount, M42x0.75, M42x1 (interchangeable adapters)

Specifications: Electrical
PowerPoCXP or 24 VDC external
Power consumption12 W

Specifications: Environment
IP ratingIP30
Operating temperature0 – 50 °C

Specifications: Mechanical
Dimensions45 x 80 x 80 mm
Weight525 g

Frequently asked questions

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